SERVICES
PICKLING
& SLITTING
Our unique processing equipment allows us to process not only high carbon and
alloy product but also
HOT ROLL
300 & 400 GRADE
Stainless.
This is a cost-effective way to reach customers with
a superior hot roll product, satisfying the most demanding customer
requirements. Contact one of our customer service representatives for further
information at 1-800-344-4WCP (4927).
Temper Passing Capabilities
WorldClass Processing Corp.’s Hydrochloric acid pickling
line is equipped with a Meco two-high temper mill with 38” diameter work rolls
and external roll bending capability. This temper mill along with our
experienced operators enables WorldClass Processing Corp. to meet or exceed
customers demanding shape, percent extension or automatic gauge correction
specifications for both pickled and non-pickled (black) hot rolled steel coils.
We have years of experience temper passing hot rolled steel
(carbon and stainless steel grades) coils for critical shape and surface end use
applications such as painted panel stock and exposed automotive and appliance
stamped parts.
We also have the capability and experience of meeting
specified percent extension requirements for deep drawing or stamping
applications.
Our temper mill is equipped with automatic gauge correction
software that enables us meet specific customer gauge correction requirements
(our capability is dependent on the grade of steel, incoming hot mill gauge
variation, and end aim gauge specified).
If you have specific shape, percent extension or gauge
correction or other processing requirements for hot rolled steel coil
applications, give the WorldClass Processing Corp. Team a call at 724-251-9000
to discuss your requirements.
Temper
Mill/Pickle Line
MECHANICAL SPECIFICATIONS
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Length of
Line: |
400 feet
(coils must be a minimum of 420 lineal feet) |
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Coil Weight: |
20,000 lbs.
minimum (if under, please inquire) 80,000 lbs. maximum |
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Coil Outside
Diameter: |
42” minimum -
80” maximum |
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Coil Inside
Diameter: |
24" - 36”
entry (24” absolute minimum) 24" delivery only |
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NOTE:
I.D.'s must be 24-30" if temper passing required. Coils with 31-36" I.D.'s
must be .250 gauge or under. |
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Typical
Grades |
Gauge Range |
Maximum Width |
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Min.
Max. |
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Product
Range: |
CQ – 1015 |
.060 - .250 |
72" |
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(40,000 psi
yield) |
.251 - .400 |
60" |
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.401 - .500 |
48" |
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1018 to 1055 |
.060 - .250 |
54" |
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HSLA to
70,000 psi yield |
.251 - .375 |
42" |
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Alloy to
70,000 psi yield |
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1065 to 1095 |
.060 - .250 |
45" |
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HSLA to
100,000 psi yield |
.251 - .300 |
36" |
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Alloy to
100,000 psi yield |
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409 Stainless
(annealed)* |
.075 - .400 |
50" |
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410 Stainless
(annealed)* |
Up to .400 |
36" |
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Inquire if
non-annealed
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300 Series
Stainless (Inquire) |
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Dry-Lube or
Pre-Lube: |
Please
inquire |
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Temper Black: |
.060 - .200 |
60" mill edge
maximum
min order per
size, 200 tons |
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* PLEASE
INQUIRE ALL OTHER ITEMS * |
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REPICKLES
WCP can
repickle customer distressed material. Customers to specify reason for
repickling (rust, stain, scale, etc.). We must also know what type of oil, if
any, is on the strip.
CUT EDGE: EDGE SCRAP ALLOWANCE
WCP Requirements for Edge Scrap
Allowance for Side Trimming
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Min. Gauge
(inches) |
Minimum Edge
Scrap Per
Side (inches) |
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.060 - .250 |
3/8” a side +
tolerance total |
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.251 - .500 |
2 x
(thickness) + tolerance total |
Width Tolerances - Side Trimming
Only
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Cut Specified Width
(min. width inches) |
Tolerance Over Specified Width
(inches)
No Tolerances Under |
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Over 24 to 30
Over 30 to 48
Over 48 to 60
Over 60 to 72 |
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Example: 36.00 min +.1875 -0.00
Arbor would be set up as: 36.094
nom +.094 -.094
* If tighter sidetrim tolerances
needed, please inquire.
PICKLE LINE PRICE
LIST
Gauge
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Up to .30
Carbon
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CWT/$ Per Ton
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.060 - .070 |
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1.75 - 35.00 |
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.071 - .500 |
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1.25 - 25.00 |
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* inquire
below .060 |
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Gauge
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.31 - .70 Carbon |
CWT/$ Per Ton |
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.060 - .080 |
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.081 - .190 |
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1.75 - 35.00 |
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.191 - .375 |
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2.00 - 40.00 |
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* inquire
below .060 |
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.71 Carbon and above
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Add $10/ton
to above prices |
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HSLA |
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Add $5/ton to
above prices |
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Gauge
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Edge Trim 70 Max Carbon |
CWT/$ Per Ton |
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.50 - 10.00 |
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.071 - .500 |
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.25 - 5.00 |
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Gauge
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Edge Trim Over 70 Carbon |
CWT/$ Per Ton |
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.060 - .070 |
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.75 – 15.00 |
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.071 - .300 |
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.50 - 10.00 |
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Extras (Added
Cost)
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Rockwell Test |
$2/ton |
Coil Weights
Under 10 Ton |
Additional
$5/ton |
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Tensile Test |
Inquire |
Coil
Breakdown |
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Samples
During Processing |
$20/each |
Paper Wrap |
$4/ton |
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Samples Off
Line Prior to Processing |
$50/each |
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Pickled Dry |
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Plastic Bag |
$2/ton |
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Coil Weights
10-15 Ton |
$5/ton |
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Repickles |
Inquire |
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Slitting |
$15/ton |
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Gauge
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Temper Pass
|
CWT/$ Per
Ton
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Commercial Flatness
|
1.00 - 20.00 |
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.100 - .500 |
Extras (Add
to Pickle Charge) |
.75 - 15.00 |
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Gauge |
Temper Pass Only/Black
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CWT/$ Per
Ton
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.060 - .200
max. |
Coils will
ship with hot mill tail on O.D. WCP cannot crop coil tails on Temper Black |
1.25 - 25.00 |
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Gauge
Correction
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Extras (Add
to Pickle Charge) |
1.50 -30.00 |
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* PLEASE INQUIRE ALL OTHER ITEMS
* |
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PICKLE LINE
SLITTING CAPABILITIES
NOTE:
All slit items must include pickling as we now slit on the pickle line instead
of off line.
·
Temper mill and pickle line capabilities apply unless otherwise noted.
·
Minimum slit order quantity is 60 tons (mill customers to inquire if less).
·
4
mults maximum (inquire if split down the middle or offset slit).
·
10.5” minimum mult width (inquire if smaller).
·
61”
maximum incoming coil width.
·
57”
maximum combined mult widths.
·
Packaging is limited to eye to the side gang packaging. Mults less than 24”
must be banded together for safety concerns.
·
Customers to specify special packaging requirements.
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TYPICAL
GRADES |
GAUGE RANGE |
MAXIMUM
INCOMING WIDTH |
|
CQ – 1015
(40,000 PSI Yield) |
.130” to .250”
.251” to .400”
.401” to .500” |
61”
60”
48” |
|
1018 TO 1055
HSLA TO 70,000 PSI Yield)
Alloy to 70,000 PSI Yield |
.130” to .250”
.251” to .375” |
54”
42” |
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1065 to 1095
HSLA to 100,000 PSI Yield
Alloy to 100,000 PSI Yield |
.130” to .250”
.251” to .300” |
45”
36” |
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NOTE: Customers to inquire gauges below .130”.
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SLIT EDGE SCRAP
ALLOWANCES
|
Min. Gauge
(inches) |
Minimum Edge
Scrap Per
Side (inches) |
|
.130 - .250 |
3/8” a side +
tolerance total |
|
.251 - .500 |
2 x
(thickness) + tolerance total |
* Maximum side
scrap allowance is 2” per side.
SLIT
WIDTH TOLERANCES
|
WIDTH |
TOLERANCE
|
|
10.5” to 12”
included |
+/- .031” |
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Over 12” to
20” included |
+/- .031” |
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Over 20” to
23 15/16 included |
+/- .031” |
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·
WCP is
capable of meeting ASTM slit width tolerances.
·
We are
capable of holding +/- .010 tolerances on certain slit items. Please
inquire if tighter than ASTM standard tolerances are required.
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OILS THAT WCP HAS THE ABILITY TO APPLY TO PROCESSED STEEL COILS
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OIL NAME |
SUPPLIER |
TYPE OF OIL |
APPLICATION
METHOD |
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RAYCO 650 |
RAYCO
CHEMICAL |
RUST
PREVENTIVE |
ELECTROSTATIC
OILER |
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FERROCOTE
61-AUS |
QUAKER
CHEMICAL
COMPANY |
RUST
PREVENTIVE |
ELECTROSTATIC
OILER |
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DAUBERT
NOX-RUST 241-M |
DAUBERT OIL COMPANY |
RUST PREVENTIVE |
ELECTROSTATIC OILER |
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QUAKER
493 DPD |
QUAKER |
SYNTHETIC
ROLLING OIL |
DRIPPER BAR
ELECTROSTATIC
OILER * |
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HENKEL
P O 915 |
HENKEL |
ROLLING OIL |
DRIPPER BAR |
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QUAKER
720 DPD-DF |
QUAKER |
SYNTHETIC ROLLING OIL |
DRIPPER BAR
ELECTROSTATIC
OILER * |
NOTE: *
WORLDCLASS PROCESSING CORP. UPGRADED ITS ELECTROSTATIC OILER IN 1997 TO HANDLE A
VARIETY OF ROLLING OILS. SOME ROLLING OILS MAY NOT WORK IN THIS OILER AND WILL
HAVE TO BE APPLIED WITH OUR DRIPPER BAR. VULCAN CRPS-100 WES SULFURIZED OIL
MUST BE APPLIED WITH THE ELECTROSTATIC OILER FOR SAFETY REASONS. THIS OIL HAS A
VERY STRONG ODOR.
